Automotive Chrome Trim
Surface anomaly localization on highly reflective parts, demonstrating robust imaging under strong reflections.
Core Inspection Capabilities
Accurate
Micro-defect Detection
≥99%
Detection Rate
Detect sub-millimeter anomalies while reducing misses and over-rejection.
Efficient
Production Ready
Inspection cycles as fast as 1 second, configurable by station and inspection task.
Flexible
Flexible Production
Multi-supplier
Multi-model
Mixed Production
Supports multiple suppliers, models, mixed production and X-Ray/CT extensions.
Intelligent
Quality Intelligence
Link defect data with process parameters for root-cause and process optimization.
Wheel Surface Defect Inspection
Wheel Defect Inspection
Wheel Project Validation
Production Validation on Complex Surfaces
Validated on highly reflective wheel surfaces across multiple models, colors and dozens of appearance defect types.
≤12 s
per wheel
≥99%
recognition accuracy
↓90%+
customer complaints
Existing project materials document deployment at multiple wheel manufacturers.
From Detection to Process Improvement
Turn OK/NG results into traceable quality data linked to product and process context.
01
Defect Data
Record defect type, size, position and surface region.
02
Process Context
Link model, equipment, shift and PLC/MES parameters to each part.
03
Root Cause
Identify defect patterns, trends and process correlations.
04
Improvement Loop
Verify process changes with before/after quality data.
Quality Data Gateway
Build trend alerts, heatmaps, parameter correlation and improvement tracking from accumulated inspection data.
Defect Trends
Monitor variation
Defect Heatmaps
Locate risk areas
Parameter Correlation
Find process factors
Improvement Verification
Verify improvements
Lower Cost of Quality
Reduce labor cost, defect escapes, complaints and rework.
Labor Cost Reduction
RMB 0.8M+
Quality Loss Reduction
RMB 4.0M+
Total Annual Value
Approx. RMB 5.0M
Combined return from labor and quality gains
Illustrative estimate for a typical production line. Actual value varies with staffing, quality costs and output.
Closed-loop Quality Workflow
1
Loading & Positioning
Positioning & cycle control
2
Image Acquisition
Industrial cameras & optics
3
Models & Standards
Flexible inspection rules
4
AI Inspection
Detect · classify · measure · OCR
5
Decision & Traceability
PLC · MES · database
6
Process Analysis
Verify process improvements
Defect Inspection Across Industries
The same imaging, AI detection, measurement, traceability and quality analytics architecture has been validated on reflective, complex and large-surface samples.
Steering Knuckle
Localized defect inspection on complex structural parts with application-specific optical imaging.
Sheet Material
Defect localization for large surfaces and continuous materials such as sheets, coils and profiles.
Shaped Glass
Inspection sample for transparent/reflective shaped parts, including bubbles and surface damage.
Validation samples are shown to demonstrate transferable inspection capabilities.